Reverse Engineering

At Delta XD, we specialise in delivering precise and reliable reverse engineering services, transforming physical components into highly accurate digital models.

Our meticulous 3D scanning and reverse engineering process ensures every detail is captured and recreated, supporting a wide range of industries and applications. Here's our 4-step approach:

High-resolution 3d measurement

We utilise cutting-edge ZEISS T-SCAN hawk 2 or ATOS 5 technologies to perform high-resolution 3D scanning, capturing the exact geometry of your part with exceptional precision. This non-contact method ensures accuracy for components of all sizes and complexities.

DIGITAL TWIN CREATION

The scanned data is processed to generate a complete mesh, forming a true-to-life, accurate, traceable, digital twin of the original part. This provides the foundation for accurate CAD reconstruction and further analysis.

CAD RECONSTRUCTION

Our expert engineers use ZEISS Inspect, SpaceClaim, and Siemens NX to create fully defined CAD models and technical drawings where required. This ensures an accurate and functional digital representation, tailored to your specific needs.

CAD VALIDATION & ACCURACY CHECK

An important part of our process is to check the new CAD geometry to the original scanned data to identify any deviations or anomalies. This ensures the final model is an exact digital replica, maintaining the highest level of precision for it's intended use in manufacturing, analysis or product development

Throughout every stage, we implement scan-to-CAD verification to maintain the highest levels of precision and reliability.

Applications

From intricate turbine blades for aerospace and gas turbines to full-scale railway carriages, our reverse engineering services have been applied to a vast range of projects. Our expertise enables us to handle components of any scale, delivering high-quality results across multiple industries.

Photorealistic Rendered Meshes

In addition to CAD reconstruction, we can offer photorealistic rendered meshes that provide high-fidelity visualisations of components. The data quality of which has our metrology principles at it's core with robust, traceable measurements you would expect from us. These detailed representations are invaluable for presentations, simulations, advanced analysis and for traceability of the as built, as run condition of the object.

Interested?

Like what you see? Have a project you're looking to explore? Get in touch today!

About Us

Learn More

Our Services

Learn More